{"id":1562,"date":"2023-02-03T09:52:03","date_gmt":"2023-02-03T08:52:03","guid":{"rendered":"https:\/\/staging.rhosonics.com\/?p=1562"},"modified":"2023-02-23T11:36:43","modified_gmt":"2023-02-23T10:36:43","slug":"qa-about-grinding-circuits","status":"publish","type":"post","link":"https:\/\/staging.rhosonics.com\/pt-br\/insight\/blog\/qa-about-grinding-circuits\/","title":{"rendered":"Perguntas e respostas sobre circuitos de moagem"},"content":{"rendered":"

A Rhosonics entrevistou Sandro Marino sobre o circuito de moagem. Ele obteve um mestrado em processamento mineral na Universidade de Utah. Neste epis\u00f3dio, voc\u00ea pode encontrar as perguntas e respostas.<\/p>\n

P: Voc\u00ea considera a densidade da polpa como um par\u00e2metro importante para a moagem?<\/h5>\n

R: Antes de tudo, \u00e9 preciso entender a import\u00e2ncia desse par\u00e2metro. 100% das minas se preocupam com a densidade da polpa. O circuito de moagem \u00e9 a parte mais cara do processo de minera\u00e7\u00e3o, porque consome muita energia, \u00e9 um ambiente de alta intensidade energ\u00e9tica. Eles tamb\u00e9m consomem muito a\u00e7o e meios de moagem. O consumo de meios de moagem \u00e9 uma parte significativa dos custos da planta de processamento mineral. Ao operar com valores de baixa densidade, a efici\u00eancia desse circuito ser\u00e1 afetada.<\/p>\n

P: Qual \u00e9 a fun\u00e7\u00e3o do moinho de bolas e do ciclone?<\/h5>\n

R: O moinho de bolas realizar\u00e1 a redu\u00e7\u00e3o do tamanho das part\u00edculas, essa \u00e9 a \u00fanica tarefa do moinho. O ciclone est\u00e1 controlando a efici\u00eancia do moinho. Em geral, os ciclones operam em condi\u00e7\u00f5es muito dif\u00edceis. Eles recebem uma grande quantidade de material e n\u00e3o s\u00e3o capazes de observar part\u00edculas individuais. Um grande volume de part\u00edculas est\u00e1 entrando continuamente no ciclone. Portanto, o ciclone precisa decidir rapidamente se a part\u00edcula tem o tamanho certo para seguir para o transbordamento. Se n\u00e3o for boa, a part\u00edcula voltar\u00e1 para o moinho. Essa parte do processo exige uma densidade de polpa espec\u00edfica para ser eficaz. Os ciclones t\u00eam uma efici\u00eancia m\u00e1xima de 50%. Qualquer altera\u00e7\u00e3o na densidade da polpa afetar\u00e1 a efici\u00eancia da opera\u00e7\u00e3o do ciclone de separa\u00e7\u00e3o de part\u00edculas com base em seu tamanho.<\/p>\n

P: \u00c9 importante controlar o tamanho das part\u00edculas?<\/h5>\n

R: Isso n\u00e3o \u00e9 algo que possa ser controlado, como o ajuste de um moinho de bolas. A maioria das minas tem como meta um tamanho de part\u00edcula e controla isso. Por exemplo, voc\u00ea define 150 m\u00edcrons e a planta funcionar\u00e1 em torno de 150 m\u00edcrons. A decis\u00e3o se baseia em quanto custa produzir essa quantidade de rendimento e esse tamanho de part\u00edcula. Basicamente, se voc\u00ea n\u00e3o estiver fazendo o ajuste fino ou ajustando as vari\u00e1veis do processo, os custos ser\u00e3o mais altos. Ajustar a densidade da polpa significa que voc\u00ea produzir\u00e1 o que tiver que produzir com esse custo m\u00ednimo.<\/p>\n

P: Ent\u00e3o, a maior quantidade de part\u00edculas com o menor consumo de energia?<\/h5>\n

R: Pode-se dizer que algumas vari\u00e1veis s\u00e3o obrigat\u00f3rias no local de minera\u00e7\u00e3o. \u00c9 importante obter o rendimento m\u00e1ximo e n\u00e3o cortar esse rendimento, a menos que haja algum problema no circuito ou necessidade de ajustes. A segunda vari\u00e1vel importante \u00e9 o tamanho da part\u00edcula. Entretanto, essas duas vari\u00e1veis s\u00e3o praticamente definidas como um determinado valor-alvo. Os locais de minera\u00e7\u00e3o est\u00e3o controlando o processo para manter esses valores-alvo, como o tamanho da part\u00edcula.<\/p>\n

P: Qual \u00e9 a efic\u00e1cia dessas estrat\u00e9gias de controle de processo para manter o circuito em funcionamento?<\/h5>\n

R: Os locais de minera\u00e7\u00e3o t\u00eam muitos problemas com ajustes de \u00e1gua e cargas circulantes nas opera\u00e7\u00f5es do circuito de moagem. Quando eles come\u00e7am a operar uma bomba, isso significa que a densidade da polpa ser\u00e1 afetada. Se a \u00e1gua for limitada, \u00e0s vezes n\u00e3o h\u00e1 \u00e1gua dispon\u00edvel, ent\u00e3o esses eventos tamb\u00e9m afetar\u00e3o a densidade da polpa. Eles precisam otimizar o consumo de energia usando todos os par\u00e2metros e informa\u00e7\u00f5es dispon\u00edveis.<\/p>\n

P: \u00c9 poss\u00edvel que as part\u00edculas tenham que ser mo\u00eddas novamente algumas vezes para economizar energia?<\/h5>\n

R: Sim, com certeza. Isso \u00e9 melhor do que passar imediatamente para os pr\u00f3ximos est\u00e1gios do processo. Por exemplo, eles t\u00eam part\u00edculas com tamanhos de duas ou tr\u00eas polegadas e precisam reduzi-las a 150 m\u00edcrons. Se o moinho for ajustado muito apertado, o consumo de energia ser\u00e1 muito alto e a efici\u00eancia ser\u00e1 baixa.<\/p>\n

P: Onde voc\u00ea precisa medir a densidade, somente na descarga do moinho de bolas ou tamb\u00e9m na carga circulante?<\/h5>\n

R: Ser\u00e3o necess\u00e1rios dados em tempo real em torno do ciclone, pois essa \u00e9 a parte mais inst\u00e1vel do circuito de moagem. O moinho opera com a mesma densidade de polpa de tempos em tempos, bastando apenas alguns ajustes durante o dia. O ciclone sofre a maior varia\u00e7\u00e3o na densidade da polpa. Eu consideraria a alimenta\u00e7\u00e3o do ciclone como o ponto de medi\u00e7\u00e3o mais importante. Ent\u00e3o, se eles tamb\u00e9m medirem o underflow e o overflow, combinados com um medidor de vaz\u00e3o, ter\u00e3o o balan\u00e7o de massa.<\/p>\n

<\/figcaption><\/figure>\n<\/div><\/div><\/div>
<\/div><\/div>

Deseja receber atualiza\u00e7\u00f5es frequentes sobre nossos produtos? Ent\u00e3o, por favor Assine nosso boletim informativo<\/u><\/a> ou siga-nos em nossas contas de m\u00eddia social em LinkedIn<\/u>, <\/a>Twitter<\/a> e Instagram<\/u><\/a>.<\/p>\n<\/div><\/div><\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

A Rhosonics entrevistou Sandro Marino sobre o circuito de moagem. Ele obteve um mestrado em processamento mineral na Universidade de Utah. Neste epis\u00f3dio, voc\u00ea pode encontrar as perguntas e respostas.<\/p>","protected":false},"author":4,"featured_media":3851,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[18],"tags":[],"class_list":["post-1562","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":[],"yoast_head":"\nQ&A about grinding circuits - Rhosonics<\/title>\n<meta name=\"description\" content=\"Sandro Marino answered most common frequently asked questions about grinding circuits. 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