{"id":1291,"date":"2023-10-03T14:40:08","date_gmt":"2023-10-03T12:40:08","guid":{"rendered":"https:\/\/staging.rhosonics.com\/?p=1291"},"modified":"2023-10-03T14:37:24","modified_gmt":"2023-10-03T12:37:24","slug":"improve-thickener-operations-by-measuring-density","status":"publish","type":"post","link":"https:\/\/staging.rhosonics.com\/pt-br\/insight\/blog\/improve-thickener-operations-by-measuring-density\/","title":{"rendered":"Melhore as opera\u00e7\u00f5es do espessador medindo a densidade"},"content":{"rendered":"

Em processamento mineral<\/span><\/a> Nas opera\u00e7\u00f5es de produ\u00e7\u00e3o, a \u00e1gua \u00e9 muito importante e, portanto, as usinas de recupera\u00e7\u00e3o de \u00e1gua t\u00eam uma posi\u00e7\u00e3o importante. De acordo com CRC Care 2013<\/a><\/span>Na Am\u00e9rica Latina, todos os anos, mais de 10 bilh\u00f5es de toneladas de rejeitos s\u00e3o produzidos pela atividade de minera\u00e7\u00e3o. <\/u><\/p>\n

Espessantes<\/a><\/u> pode ser usado como um sistema de recupera\u00e7\u00e3o de \u00e1gua, para atender aos requisitos de recupera\u00e7\u00e3o e reprocessamento de \u00e1gua. Eventualmente, isso pode diminuir a \u00e1gua usada pelo meio ambiente.<\/p>\n

Essa exig\u00eancia ambiental pode ser atendida por um aumento na densidade do underflow dos espessadores. Um aumento de 1-2% na densidade do underflow pode retornar grandes quantidades de \u00e1gua para as instala\u00e7\u00f5es operacionais.<\/p>\n

O aumento da densidade tamb\u00e9m \u00e9 importante para evitar acidentes em barragens de rejeitos, que podem desmoronar quando h\u00e1 muito l\u00edquido sendo bombeado para as barragens.<\/p>\n

\"\"

Um espessador no Marrocos, onde o SDM est\u00e1 instalado<\/p><\/div>\n

Em compara\u00e7\u00e3o com outras tecnologias, \u00e9 poss\u00edvel processar grandes volumes de polpa a um custo bastante baixo por meio da sedimenta\u00e7\u00e3o usando espessadores. As duas sa\u00eddas, underflow e overflow, nem sempre s\u00e3o priorizadas ao mesmo tempo.<\/p>\n

Em aplica\u00e7\u00f5es de rejeitos em que a recupera\u00e7\u00e3o de \u00e1gua \u00e9 necess\u00e1ria, o underflow ser\u00e1 o alvo. Mas em aplica\u00e7\u00f5es de concentrado, a medi\u00e7\u00e3o do transbordamento \u00e9 essencial. Caso contr\u00e1rio, o material importante seria devolvido ao concentrador e perderia a recupera\u00e7\u00e3o.<\/p>\n

Recupera\u00e7\u00e3o mineral<\/h6>\n

A recupera\u00e7\u00e3o mineral \u00e9 feita usando os chamados espessadores de produto. Os espessadores s\u00e3o muito importantes para a planta de processamento, porque se o material alimentado no espessador n\u00e3o estiver saindo do seu fluxo inferior, isso levar\u00e1 a uma menor recupera\u00e7\u00e3o geral do metal.<\/p>\n

Primeiro, explicaremos como funcionam os espessadores de produtos, neste caso os espessadores de concentrado, e, em seguida, destacaremos as vantagens da medi\u00e7\u00e3o de densidade para o controle do processo.<\/p>\n

Espessantes de concentrado<\/h6>\n

Nos espessadores de concentrado, a alimenta\u00e7\u00e3o geralmente vem do circuito de flota\u00e7\u00e3o. O conceito do processo de flota\u00e7\u00e3o \u00e9 que as part\u00edculas desejadas se ligam \u00e0s bolhas de ar e s\u00e3o levadas \u00e0 superf\u00edcie e removidas da c\u00e9lula, enquanto as part\u00edculas que n\u00e3o est\u00e3o ligadas \u00e0s bolhas de ar permanecem na fase l\u00edquida.<\/p>\n

Se o mesmo evento ocorrer no tanque do espessador, a espuma poder\u00e1 levar materiais valiosos para o transbordamento.<\/p>\n

Quando esses materiais valiosos n\u00e3o s\u00e3o recuperados, isso leva a uma menor recupera\u00e7\u00e3o geral do metal concentrador na usina de processamento. Esse evento tamb\u00e9m pode gerar custos extras com reagentes, danos a bombas e v\u00e1lvulas e custos de limpeza de tanques de \u00e1gua de processo onde os s\u00f3lidos podem acabar se depositando.<\/p>\n

Os floculantes s\u00e3o produtos qu\u00edmicos que fazem com que as part\u00edculas finas se aglomerem em um floco. Esses flocos de part\u00edculas pesam mais do que uma part\u00edcula fina em si, portanto, o efeito das for\u00e7as gravitacionais \u00e9 aumentado, assim como a taxa de sedimenta\u00e7\u00e3o.<\/p>\n

O uso ineficiente de floculantes leva a custos extras de reagentes e a uma opera\u00e7\u00e3o menos eficaz. Portanto, o operador define uma densidade-alvo na alimenta\u00e7\u00e3o do espessador. Os operadores de processo desejam atingir a maior porcentagem de s\u00f3lidos por peso da pasta de alimenta\u00e7\u00e3o, na qual pode ocorrer o assentamento livre de part\u00edculas no espessador.<\/p>\n

Por que a medi\u00e7\u00e3o da densidade \u00e9 importante<\/h6>\n

A medi\u00e7\u00e3o da densidade da pasta de alimenta\u00e7\u00e3o no espessador \u00e9 importante para o controle do processo, para melhorar o uso do floculante e o controle eficiente do processo de mistura. A polpa de alimenta\u00e7\u00e3o \u00e9 monitorada em tempo real por um sistema em linha medidor de densidade<\/a> para \"ver\" se o valor da densidade est\u00e1 em conformidade com a densidade-alvo.<\/p>\n

O Medidor de densidade de polpa (SDM)<\/u><\/a> pode ser usado em muitas aplica\u00e7\u00f5es para medir a densidade de uma pasta. Uma aplica\u00e7\u00e3o t\u00edpica para o setor de minera\u00e7\u00e3o \u00e9 um espessador. Com um espessador, a separa\u00e7\u00e3o s\u00f3lido-l\u00edquido \u00e9 feita por sedimenta\u00e7\u00e3o. Um espessador tem v\u00e1rias camadas, sendo que a camada superior \u00e9 de \u00e1gua clarificada.<\/p>\n

Abaixo da \u00e1gua clarificada est\u00e1 a interface, ou seja, s\u00f3lidos e \u00e1gua. Abaixo dessa camada est\u00e1 a lama e a camada mais baixa \u00e9 a lama pesada. A sedimenta\u00e7\u00e3o \u00e9 usada para produzir duas fases ao engrossar o fluxo de alimenta\u00e7\u00e3o de entrada. Em uma situa\u00e7\u00e3o ideal, o transbordamento cont\u00e9m o m\u00ednimo de s\u00f3lidos e o transbordamento cont\u00e9m o m\u00ednimo de l\u00edquido.<\/p>\n

Por isso, \u00e9 muito importante medir a densidade.<\/p>\n<\/div><\/div><\/div>

<\/div><\/div>

Deseja receber atualiza\u00e7\u00f5es frequentes sobre nossos produtos? Ent\u00e3o, por favor Assine nosso boletim informativo<\/u><\/a> ou siga-nos em nossas contas de m\u00eddia social em LinkedIn<\/u>, <\/a>Twitter<\/a> e Instagram<\/u><\/a>.<\/p>\n<\/div><\/div><\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

Compartilhamos mais sobre os motivos importantes para a medi\u00e7\u00e3o da densidade no underflow, no overflow e na alimenta\u00e7\u00e3o de um espessador. Nesta semana, daremos a voc\u00ea mais informa\u00e7\u00f5es sobre a recupera\u00e7\u00e3o de \u00e1gua.<\/p>","protected":false},"author":4,"featured_media":1292,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[18],"tags":[],"class_list":["post-1291","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":[],"yoast_head":"\nImprove thickener operations by measuring density - Rhosonics<\/title>\n<meta name=\"description\" content=\"Rhosonics - Improve thickener operations by measuring density - How you can improve thickener operations by measuring density instruments\" \/>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Improve thickener operations by measuring density\" \/>\n<meta property=\"og:description\" content=\"Rhosonics - 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